Core Technology of Diapers-Ultra Thin SAP Absorbent Core

The ultra-thin absorbent core is the key structure of disposable diapers, enabling ultra-light wearing experience and efficient fluid absorption. Primarily composed of air-laid paper (absorbent bulk paper) and Super Absorbent Polymer (SAP), it has become the prevailing technical solution in the industry.

Air-laid paper features fluffy structure and excellent toughness with outstanding liquid spreading performance. It evenly distributes bodily fluid, fully encapsulates and immobilizes SAP particles to prevent powder migration and dust leakage. It also maintains the structural integrity of the core and effectively eliminates clumping and layer separation after fluid absorption. Its inherent fibrous pores facilitate moisture dissipation and further improve air permeability.

Serving as the SAP core absorbent and retention medium, SAP delivers ultra-high absorption capacity and superior fluid locking performance. It quickly entraps large volumes of urine and effectively inhibits rewetting. Adopted with layered lamination and precision powder deposition technologies, the composite structure achieves significant thickness reduction without compromising absorption efficiency.

Furthermore, functional nonwoven fabrics are applied as auxiliary layers on both sides of the core. The top nonwoven fabric accelerates fluid distribution and air exchange, while the bottom breathable PE film provides reliable leak-proof protection. The synergistic combination of diverse materials produces high-performance ultra-thin cores that excel in lightness, softness, absorption and air permeability.

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